Mobile Height-Adjustable End Effector Support System for Flexible Industrial Applications
Many manufacturing environments rely on end effectors—grippers, tools, weld heads, scanners, and other devices—to perform precise work at varying heights and angles. But supporting an end effector safely, while also giving operators full range of motion, can be challenging. One Deco Manufacturing customer needed a solution that could:
Support and balance the full weight of an end effector
Extend outward as needed
Operate at multiple elevations
Move through different spaces
Provide flexibility without compromising safety
Deco engineered a fully customized, turnkey system that delivered everything the customer required—and more.
The Challenge: Safe, Balanced, Flexible Positioning for an End Effector
The existing workflow demanded a piece of equipment that could keep the end effector suspended, stable, and easy to maneuver. The customer faced several issues:
Need for vertical adjustability
Operators needed to work at elevations ranging from low setups to high overhead applications.Unbalanced load and reach limitations
Supporting the weight of the end effector while still maintaining mobility and precision was difficult with standard equipment.Restricted facility layout
The solution needed to fit through doorways, hallways, and narrow spaces, which ruled out large or fixed-position systems.Operational flexibility
A stationary unit wouldn’t work—employees needed a fully mobile system that could travel wherever the work occurred.
Traditional lift systems and rigid mounting structures couldn’t meet these requirements safely or efficiently.
The Deco Solution: A Custom Mobile End Effector Support System
Deco Manufacturing delivered a turnkey engineered solution designed for maximum flexibility, safety, and operator control.
Key Features of the System
✔️ Height Adjustable from 6’ to 14’
A wide elevation range allows operators to position the end effector exactly where needed for different tasks.
✔️ 180° Swing Radius
The system provides a half-circle of motion, giving full accessibility around the work area.
✔️ 10’ Articulating Arm Reach
The smooth, controlled reach makes it easy to move the effector outward, retract it, or swing it into position—all without strain.
✔️ Fully Mobile Design
Engineered to fit through standard doorways and hallways, allowing seamless movement between workstations or departments.
✔️ PE/SE Stamped Drawings
All engineering documents are professionally stamped to meet safety, compliance, and certification requirements.
This combination of vertical travel, lateral reach, controlled motion, and mobility provides operators with a safe, stable, and intuitive tool for precision work.
Impact: Increased Safety, Flexibility, and Productivity
Once implemented, the Deco system provided a dramatic improvement in workflow:
Operators can position the end effector exactly where needed—at any height
Balanced, stable suspension reduces fatigue and ergonomic strain
Mobile design adapts to changing work environments
Precision swing and reach allow for more accurate, repeatable tasks
Meets engineering and safety standards without requiring internal redesign
The result is a highly flexible, easy-to-use tool that enhances productivity and reduces operational friction.
Why Manufacturers Rely on Deco for Custom Material-Handling Solutions
When off-the-shelf equipment can’t meet the demands of your process, Deco manufactures custom-engineered tools that are safe, intuitive, and built around your exact needs. From mobile lift systems to multi-axis manipulators to fully automated assembly integrations, Deco ensures:
Operator safety
Engineering compliance
Repeatable precision
Fully tailored functionality
Reliable, long-term performance
If you need a custom end-effector support system—or any advanced material-handling solution—Deco can design and deliver the right tool for your workflow.
